ipcm®_International Paint&Coating Magazine
Bimonthly technical magazine for the industry of surface treatments and organic and inorganic finishes. The magazine is available in two languages: Italian and English. To subscribe, click here
IPCM n. 50, Vol. IX, 2018
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Editorial
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5
FROM PRODUCT CUSTOMISATION TO INDIVIDUALISATION
by Venturi Alessia / IPCM
Analysis
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6-8
THE NEW EXPLORERS ADRIANO ANTONELLI
Ibix, Tecno Supply, HangON, hanging solutions, masking solutions, hooks, HQS tree frame, hanging system, HQL bar, H11B bar, HCF universal frame
by Antonelli Adriano / IBIX S.r.l - TECNO SUPPLY DIVISION
Brand New
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10-11
READY2SPRAY PAINTING SOLUTIONS FOR GENERAL INDUSTRY: DÜRR INTRODUCES ROBOT SYSTEM AT PAINT EXPO IN KARLSRUHE
Ready2spray, Dürr Systems AG, paint robot EcoRP 10 R1100,painting of wood, painting of plastics, painting of glass, painting of metal, ready2integrate, application of solvent- and water-based paints, application of one and two-component paints, EcoBell, EcoGun, Industry 4.0, automotive painting, Kuka, fully automated paint application, compact painting robot
by ipcm / IPCM
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H2O GMBH PRESENTS THE ANSWER TO HIGHER COATING REQUIREMENTS AT PAINTEXPO
H2O Gmbh, coating technology, VACUDEST, Clearcat, rinsing water treatment, Wastewater
by ipcm / IPCM
Highlights of the Month
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14-16
LEAN PRODUCTION: HOW TO REDUCE THE PRODUCTION TIME AND COST OF SPECIAL AND CUSTOMISED MASK
Euromask, Finishing Group Srl, masking systems, hanging hooks, flat cutting machine, lean production, special masks, masks in foam, masks in silicone foam, masks with special shapes, flat plotter
by Stucchi Francesco / IPCM
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18-19
THE CUBE'S FLEXIBILITY
Edrizzi, Brainflash, paint mist separator, paint mist separator in the form of cubes, recycled paper, edrizzi scrubber dry system, edrizzi system, solutions for overspray separation, Viledon, dry separation of paint, Freudenberg Filtration Technologies, satured paint mist separator, unsatured paint mist separator, Seliba S.L.
by Andrea Zanier / Azett Kommunikation
Brand New
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20-23
TMC DEVELOPS SPECIAL SELF-LUBRICATING, HIGH TEMPERATURE RESISTANT BEARINGS FOR THE CHAINS OF COATING SYSTEMS
TMC Italia, self-lubricating bearings for the chains of coating systems, bearings resistant to corrosion for the chains of coating systems
by ipcm / IPCM
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24
UNDER THE SLOGAN "YOUR EFFICIENCY -OUR INNOVATIONS", THE WAGNER GROUP WILL PRESENT INNOVATIVE PRODUCTS AND SOLUTIONS FOR INCREASING EFFICIENCY
WAGNER, TOPFINISH Bell 1S, TOPFINISH RobotBell 1, PILOT GA 9010 Marking, PaintExpo, Layer Check LC 1000, automatic spay gun
by ipcm / IPCM
Focus on Technology
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27-36
ALUMERO: AN INVESTMENT IN THE COATING QUALITY OF ALUMINIUM PROFILES
Alumero, powder coating of aluminium profiles, coated profiles, Euroimpianti, precise profiles, horizontal powder coating system, 7-stages chrome free pre-treatment, Qualicoat 3, GSB Premium/Master, Alufinish, Futura Convogliatori Aerei, Gema, Venturi application system, digitalised plant, green field project, pre-treatment tunnel, Power&free conveyor, two-rail conveyor, fast colour change coating booth, certified coating system, quality improvement, flexibility, buffers strategically positioned, double pre and post touch up stations, Z-shaped oven, gelling pre-chamber, buffer inside the curing oven
by Venturi Alessia / IPCM
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38-42
THE TREND TOWARDS EVER-GREATER COLOUR CUSTOMISATION IN THE ALUMINIUM INDUSTRY: THE RESPONSE OF ALUKON
Colour Customisation In The Aluminium Industry, Alukon KG, Hörmann Group , frame-mounted shutters AK-Flex, textile sun protection systems ZipTex, coating line, Ripol, colour and finish customisation, Alukon White,Alukon Brown, matte finish, colour trends, increasing coating capacity, powder coatings for metal architecture, customised colours, production of powder coatings in small batches
by Stucchi Francesco / IPCM
Success Stories
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44-46
ASIF KHAN REVEALS SUPER-DARK VANTABLACK PAVILION FOR WINTER OLYMPICS 2018
Asif Khan, Super-Dark Vantablack Pavilion, Pavilion for Winter Olympics 2018, darkest building on earth, Vantablack VBx2, Hyundai Motor, Vantablack pigment, light absorbing pigmented coating
by ipcm / IPCM
Focus on Technology
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48-54
IMPOL: THE SUPPLIER OF HIGH QUALITY PVDF PRE-PAINTED ALUMINIUM FOR THE INFRASTRUCTURE OF THE 2018 WORLD CUP IN RUSSIA
Impol Sevalcon, Salchi Metalcoat, Arkema, PVDF Pre-Painted Aluminium for metal architecture, Luzhniki Stadium, PVDF coatings, special effect PVDF paints for steel and aluminium coil coating, Olympic Gold colour, Dubai Gold colour, Kynar 500® PVDF resin, fluoropolymer resin, Silver Charge metal finish, Glidden-Salchi, tailor-made painting products, high quality customised coatings, high performance raw materials, very high durability coatings, Zaryadye Park, VTB Arena, Perm Airport, fire resistance certificate for prepainted metal, maintenance free materials
by Venturi Alessia / IPCM
Brand New
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56-57
ADAPTA COLOR PRESENTS METAL VIVENDI COLLECTION FOR ARCHITECTURAL DESIGN
Adapta Color, Vivendi, Vivendi SDS Metal Collection, powder coatings for metal architecture, powder coatings for aluminium, metallic finishes, superdurable powder coatings, 70% colour retention
by ipcm / IPCM
Focus on Technology
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59-62
HOW CUTTING-EDGE TECHNOLOGIES AND TARGETED INTERVENTIONS HAVE MADE SEPAL ONE OF THE MOST ADVANCED AND FLEXIBLE ALUMINIUM PROCESSING COMPANIES IN EUROPE
Sepal, extrusion of aluminium profiles, coating od aluminium profiles, in-line flash oxidation pretreatment, chrome-free pre-treatment, anodising plant, SAT, vertical coating plant, FOX® pre-treatment technology, in-line brushing of aluminium profiles, OptiControl CM22, Gema, automatic anodising plant, Alit, hook stripper, Fastrip
by Pennati Barbara / IPCM
Brand New
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64
CONDOROIL LAUNCHES CONDORCOAT EC 930, A NEW NANOTECHNOLOGY CONVERSION PRODUCT
Condoroil, Condorcoat EC 930, Nanotechnology Conversion Product, nano ceramic process, surface conversion of iron, surface conversion of galvanised metal, surface conversion of aluminium, pre-treatment process
by ipcm / IPCM
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65
DÜRR WILL REALISE THE NEW ALUMINIUM WHEELS PAINTING LINE FOR MAPSA
Dürr Group, MAPSA, Mondragon Group, painting line for aluminium wheels, automatic liquid paint application system, electrostatic system EcoBell 2
by ipcm / IPCM
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66-67
IGP PULVERTECHNIK AG: TEST PLANT FOR TEMPERATURE-SENSITIVE SUBSTRATES ENTERS OPERATION
IGP Pulvertechnik AG, test plant for coatings, Temperature-Sensitive Substrate, powder coating
by ipcm / IPCM
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ST POWDER COATINGS RECEIVED THE "LE FONTI INNOVATION AWARDS®" NOMINATION
ST Powder Coatings, Le Fonti Innovation Awards, Excellence of the Year / Innovation & Leadership, powder coatings
by ipcm / IPCM
Highlights of the Month
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70-73
CMA ROBOTICS CELEBRATES 25 YEARS OF HISTORY AT THE FOREFRONT OF TECHNOLOGY IN THE AUTOMATIC COATING SECTOR
CMA Robotics , antropomorphic coating robots, high tech coating robot, CMA Roboter, CMA China, Efort, green robot, self generation of coating programs, artifical vision system, self-programming coating robot
by Venturi Alessia / IPCM
Brand New
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74
SUPERDURABLE POWDER COATINGS FOR ARCHITECTURAL APPLICATIONS
Superdurable Powder Coatings, Architectural Applications, architectural powder coatings, Coatings for building, Ecopolifix, weather and corrosion resistance
by ipcm / IPCM
Focus on Technology
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76-84
EXTRUSIONES METÁLICAS: LOYALISING A POWDER COATING SUPPLIER TO CONSISTENTLY MEET THE QUALITY REQUIREMENTS OF VERY DIFFERENT MARKETS
Extrusiones Metálica, Industrias Titan, aluminium extrusion, aluminium anodising, powder coatings for aluminium, powder coating of aluminium profiles, vertical coating plant, wood-effect sublimation, 4 stages pre-treatment, Qualicoat Seaside, vertical coating booths, Gema, Qualideco, Gruppo Miroglio
by Venturi Alessia / IPCM
Brand New
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86
INTERPON EUROPEAN STOCK RANGE GETS BIGGER!
AkzoNobel, Interpon Stock Range, Interpon EC, Interpon D2525 Structura, powder coatings, Superdurable Matt range, Précis Deep Matt
by ipcm / IPCM
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87
SINCE 1962 MANUFACTURERS OF PREMIUM QUALITY OVERHEAD CONVEYOR CHAINS
Orbita, TSPGROUP, Trafilerie San Paolo, Gerosa, Meal, Raptor, Tramev, EME, overhead conveyors chains, chain bearings without ring
by ipcm / IPCM
Focus on Technology
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90-100
ARNEG ITALIA'S NEW COATING LINE: AN INDUSTRY 4.0-ORIENTED MANAGEMENT SYSTEM IN COMPLIANCE WITH THE MOST ADVANCED ENVIRONMENTAL PROTECTION REQUIREMENTS
Arneg Italia, Industry 4.0, Imel, Futura Convogliatori Aerei, Gema Europe, KMU Loft, coating line for galvanized and black sheets, refrigeration systems and refrigerated furniture, powder coating plant for high production flexibility,power&free conveyor, fast colour change automatic coating booth, Optispray dense phase application pumps, human-machine interaction, digitalised plant, air vein burner, sustainable painting operation, energy waste reduction, gas heat recovery, maximum loading flexibility, clever use of buffers, compensation of production losses with buffers, different coating line speeds
by Fumagalli Monica / IPCM
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102-108
WHEN THE PROPER DESIGN OF A TWO-RAIL CONVEYOR IMPROVES THE VERSATILITY AND PRODUCTIVITY OF A COATING COMPANY: THE SUCCESS STORY OF FRANCHINI SNC
Franchini Snc, Tras-Mec, Two-Rail Conveyor, versatile coating plant, sandblasting, coating of metal carpentry, garnet, natural mineral abrasive, static coating booths, manual free jet sandblasting tunnel, shot blasting, liquid coating, surface tolerant primer
by Stucchi Francesco / IPCM
Innovations: Present & Future
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110-114
READY FOR "INDUSTRY 4.0" AND THE SMART FACTORY WITH NORDSON DENSE PHASE TECHNOLOGY
Industria 4.0, smart factory, Nordson Dense Phase Technology, Nordson, HDLV pump, High Density Low Velocity pump, dense-phase powder coating application, PowderPilot HD, Encore HD gun, fast colour change, individually customised mass production product customisation, mass customisation, batch size of 1, fast coating processes, high-efficiency powder coatings, powder material savings, control over the quantity of powder coating applied, two-chamber pump with four air-operated pinch valves, 2-stroke cycle
by Hellwig Corinna / NORDSON INDUSTRIAL COATING SYSTEM
Focus on Technology
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116-124
CNH INDUSTRIAL: A NEW SMART FACTORY IN PUNE, INDIA. INDUSTRY 4.0-ORIENTED, HIGH TECHNOLOGY INNOVATION IN COATING
CNH, Verind, Smart Factory, Industry 4.0-oriented factory, Big Data, Case IH, New Holland, Dürr system AG, Chemetall, DTM technology, Pune painting, EcoDose 2k, flexible and modular system, Coriolis technology, electronic system for stoichiometric dosing, electronic system for stoichiometric mixing, 2K/3K solvent-based coatings, 2K/3K water-based coatings, 2K/3K high solids coatings, neutral pickling product, bake-on-bake enamel, direct-to-metal, digital painting solutions, monitoring of Key Performance Indicators of painting, numerical assessment of the line's personel's ability, how to minimise the problems of manual painting, integrated control and automation of manual painting, painting process digitisation, direct injection technology, very low dosing tolerances, push out function in the automatic colour change, application tracking system integrated in the conveyor, 100% efficient colour change, mission-based painting.
by Venturi Alessia / IPCM
Success Stories
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126-128
LOOKING INSIDE THE MICROCOSM OF CAR PAINTING - WITH THE VILEDON® FILTERCAIR MODULE "BASIC + DIRT IN PAINT", FREUDENBERG BRINGS THE CAUSE OF THE TINIEST PAINT DEFECTS INTO THE LIGHT OF DAY
Viledon® filterCair, Basic + Dirt In Paint, Paint Defects, Freudenberg Filtration Technologies, Car Painting, BMW, service package for the optimization of coating processes
by ipcm / IPCM
Focus on Technology
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130-136
SHOT BLASTING 4.0 FOR A FLEXIBLE AND HIGHLY EFFICIENT PRE-TREATMENT PROCESS PRIOR TO COATING
Shot Blasting 4.0, flexible and highly efficient mechanical pre-treatment, Industry 4.0, Co.An.Auto Componenti, Tosca Srl, Chemetall, cataphoresis, powder coating, Oxsilan green nanotechnology pre-treatment, tailor made shot blasting, cluster shot blasting, Atex-compliant filter, ring-shaped one-rail conveyor, digital in line integration of the shot blasting machine, selection of the abrasive throw speed, shot blasting turbine with inverter, servo control regulation of the quantity of abrasive based on the turbine's rotation speed, monitoring of the shot blatinsg machine with a smartphone
by Stucchi Francesco / IPCM
Brand New
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138
SAMES KREMLIN ANNOUNCES THE LAUNCH OF OUR BRAND NEW MANUAL FPRO AIRSPRAY SPRAY GUN PRESSURE RANGE
Sames Kremlin, FPro Airspray, spray coating, innovative spray coating guns, manual pressure spray coating guns
by ipcm / IPCM
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139
FELTANI RETI: HIGH QUALITY COATING HOOKS SINCE 1975
Feltani Reti Snc, metal wire processing , coating Hooks, standard bend coating hooks, round bend coating hooks
by ipcm / IPCM
Focus on Technology
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140-146
COLLABORATION BETWEEN SPECIALISTS FOR THE VERSATILE, INTEGRATED, AND 4.0-ORIENTED COATING OF LIGHT CARPENTRY COMPONENTS: TECNOLASER'S SUCCESS STORY
Versatile coating plant, coating 4.0, Industry 4.0 oriented factory, Tecnolaser, coating of light steelworks, Dollmar, multimetal no rinse pre-treatment, nanotechnology passivation, nanotechnology pre-treatment, Costabeber, Gema Europe, Futura Convogliatori Aerei, Dollphos 3, Dollcoat SA 115, Soft Level system, Soft Rain Advanced, acid phosphodegreasing, MagicCylinder, OptiCenter, OptiSpray, dense-phase powder application pumps, two-rail overhead conveyor, power&free conveyor, adjustment of the pretreatment process to improve the painting quality level, optimisation of water consumption, synthetic oligomers containing organic functionalised silanes, silanes for excellent paint adhesion, production flow organised in colour chains, optimal coating flexibility thanks to the strategic positioning of buffers, passivation nebulization
by Pennati Barbara / IPCM
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149-152
METALCOLOR: A NEW COATING PLANT WITH A LOW ENVIRONMENTAL IMPACT FOR GREATER PRODUCTION VERSATILITY
Metalcolor, coating plant with a low environmental impact , production versatility, Epta Group, treatment and coating of metal, heavy carpentry coating, automatic powder coating line for small carpentry, SAVIM Europe, Toran 3®, Chemtec, pretreatment with organic polymers, quick color change SuperCenter booth, J. Wagner Gmbh, degrease and protect metal surfaces, multi-metal pre-treatment process, plaforisation, one-stage pretreatment
by Pennati Barbara / IPCM
Innovations: Present & Future
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155-158
DENSE PHASE, LOW PRESSURE (DPLP) POWDER APPLICATION: REDUCED CONSUMPTION AND HIGH PERFORMANCE WITH THE NEW TRANSPORT SYSTEM NEA 415
Dense Phase Low Pressure Powder Application, DPLP, NEA 415, dense phase low pressure powder transport system, Verne Technology, DPLP powder transport, dense phase powder coating systems with 4 stages, NEA 430, powder transport pump NEA 415, software NEA 415, hardware NEA 415, dense-phase powder coating application, high-efficiency powder coatings, powder material savings, control over the quantity of powder coating applied, 4-stroke cycle, cyclonic valve
by Perillo Carlo / Verne Technology
Brand New
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160-161
SURFACE FINISHING OF COMPONENTS FOR THE AEROSPACE INDUSTRY: WALTHER TROWAL CUTS PROCESSING TIMES FOR FINISHING OF BLISKS FROM SEVERAL DAYS TO A FEW HOURS
Walther Trowal, surface finishing for the aerospace industry, mass-finishing, mass-finishing of blisks, rotary vibrator CM, finishing media V2030
by ipcm / IPCM
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162
FLEXIBLE HIGH-PERFORMANCE COATING PLANT FOR ALUMINIUM WHEELS
SuperAlloy Manufaktur, coating of aluminium wheels, flexible coating plant, wheel industry
by ipcm / IPCM
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163
FREOPUR POLYUREA GEL COATS IN SERIES PRODUCTION
FreiLacke, FREOPUR Polyurea Gel, gel coat, aliphatic polyurea, Aquaproduction SAS, Durelastic
by ipcm / IPCM
Innovations: Present & Future
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165-168
NITROBOXSPRAY® REVOLUTIONISES THE NITROGEN COATING CONCEPT: BETTER PERFORMANCE AT LOW COSTS BOTH IN-HOUSE AND ON SITE
"NitroBoxSpray®, Eurosider, Polifluid®, NitroThermSpray®, Nitrogen Coating, powder coatings with Nitrogen, Nitrogen as paint carrier, better application yeld for any tipe of coating, membrane technology for nitrogen production, compact nitrogen production machine, overspray reduction, better flow of the paint film, reduction of paint consumption, better adhesion of the paint film "
by Milli Ottavio / EUROSIDER
Focus on Technology
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170-172
A NEW AUTOMATIC COATING LINE TO INCREASE THE PRODUCTION CAPACITY OF A GLASS OBJECTS' MANUFACTURER: THE POSITIVE RESULT OF THE INDUSTRY TEAMING UP WITH CRAFTSMANSHIP
Diseños y Decorados Cerámicos S.L, artistic decoration of porcelain, glass decoration, Cabycal, automatic coating line, silk-screen printing, automatic liquid coating of glass products, SPINDLE type conveyor, mono-rail floor conveyor, Pinturas Benicarló S.L, dry filtration system, organic colours for glass decoration, coatings for glass, Edrizzi dry paint mist separator
by Pennati Barbara / IPCM
Brand New
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174
PPG BRINGS 2,500 COLOURS TO CUSTOMER FINGERTIPS
PPG, MeasureColor Mobile, Colorware USA, Inc, color of industrial powder coatings, matching colors, colour-matching, mobile app to match colours, mobile app to find a colour, mobile tool, PPG colours
by ipcm / IPCM
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175
TWO FURTHER SHAREHOLDERS: IIOT PLATFORM ADAMOS IS GROWING
Dürr, IIoT ADAMOS, ADaptive Manufacturing Open Solutions
by ipcm / IPCM
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176-177
NEW COATING SOLUTIONS: STANDARD FRAMES
Rostirolla, hanging systems, modular frames, P20 frame, P25 frame, standardised frames
by ipcm / IPCM
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178
PAINTEXPO: EISENMANN PRESENTS INNOVATIVE SOLUTIONS FOR THE PAINT SHOP OF THE FUTURE
Eisenmann, industry 4.0, Paint Shop, E-MES, production management system, E-PASS VCI, atomizer technology, paint supply, VarioBell v.2, VarioBell v.3, VarioCharger, coating and painting systems, Moveable Hoist, power&free, conveyor system, paint separation system, E-Cube
by ipcm / IPCM
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179
EMPTMEYER LAUNCHES NEW PRODUCTS AND PRESENTS ITS CUSTOM MADE SOLUTIONS
Jürgen Emptmeyer GmbH, hanging and masking solutions for industrial coating
by ipcm / IPCM
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179
NEW BACK-PRESSURE REGULATOR
Timmer, TimEco, back-pressure regulator, double diaphragm system, pressure of spray coating guns
by ipcm / IPCM
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180-181
DEUROTECH GROUP ACQUIRES MAJORITY STAKE IN EXHAUST AIR SPECIALIST AIRPROTECH SRL
Deurotech Group, Airprotech Srl, exhaust air purification, environmental technologies, biological and thermal exhaust air purification processes,Wessel-Umwelttechnik, Vits Technology, IFA Technology, purification of polluted gas emissions, heat recovery
by ipcm / IPCM
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182
THE COMBINATION OF A SELF-HEALING POLYMER AND GRAPHENE OXIDE COULD BE THE FUTURE OF SCRATCH RESISTANT COATINGS
Self-Healing Polymer, Graphene Oxide, Scratch Resistant Coatings, graphene, coatings, Harbin Institute of Technology, Chemistry World, American Chemical Society
by ipcm / IPCM
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183
CABYCAL PROVIDES GESTAMP WITH AN AUTOMATED PASSIVATION PLANT FOR ALUMINIUM PARTS
Cabycal, Gestamp, Automated Passivation Plant for Aluminium Parts, Power&Free conveyor, nine stages pre-treatment, cataphoresis plants
by ipcm / IPCM
Standards and Legislation
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184-186
WHAT CHANGES WITH THE ISO 9001:2015 QUALITY CERTIFICATION?
ZetaDueQuality, ISO 9001:2015 Quality Certification, Risk-based thinking, FMEA tecnique
by Marco Zocco and Zocco Fulvio / Zeta Due Quality
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188
ENERGY EFFICIENCY IN ITALY: THE IMPLEMENTATION DECREE ON THE NATIONAL FUND HAS BEEN PUBLISHED
UCIF, Mode of operation of the National Fund for energy efficiency, National Fund for energy efficiency
by Zinno Marcello / UCIF
Zoom on Events
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192-193
HELMUT FISCHER SRL TECNICA DI MISURA TURNS 40
Helmut Fischer Srl Tecnica di Misura, thickness measuring gauge, measuring and control devices, ultrasonic gauges for metal, Deltascope®, Dualscope®, Dualscope®FMP100
by ipcm / IPCM
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194-195
PAINTEXPO: INNOVATIONS AND SOLUTIONS FROM MORE THAN 520 EXHIBITORS
PaintExpo, world's leading trade fair for industrial coating technology, coating equipment for liquid, coating equipment for powder, coating equipment for UV, immersion and coil processes, paints, application systems, spray guns and atomisers, automation and conveyor technology, cleaning and pre-treatment, drying and curing, environmental technology, pneumatics, compressed air supply and exhaust purification, water treatment, recycling and disposal, accessories, masking, measuring and test technology, quality assurance, identification, paint stripping, job-shop coating
by ipcm / IPCM
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196
ALUMINIUM 2018 – NEW TOPICS TO MEET THE FUTURE
Aluminium 2018, ALUMINIUM World Trade Fair,digitalisation, environmental protection, Digital Manufacturing, environmental engineering
by ipcm / IPCM
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198-199
MODULES FOR SMART CHEMICAL PLANTS
Process INDUSTRIE 4.0: The Age of Modular Production,HANNOVER MESSE 2018, Modules for Smart Chemical Plants
by ipcm / IPCM