ipcm®_International Paint&Coating Magazine
Bimonthly technical magazine for the industry of surface treatments and organic and inorganic finishes. The magazine is available in two languages: Italian and English. To subscribe, click here
IPCM n. 16, Vol. III, 2012
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Editorial
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3
INNOVATIONS AND TECHNOLOGY FOR THE SURFACE TREATMENT IN THE AUTOMOTIVE INDUSTRY
tertiary, economic growth, innovation, public debt, cost of labour, automotive industry, OEMS
by Venturi Alessia / IPCM
Analysis
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4-6
AUTOMOTIVE COLOR TRENDS 2012 - NEW COLOUR PALETTES FROM THE GENEVA INTERNATIONAL MOTOR SHOW
product identity, automotive field, conventional black paints, blu, red, metallic finishes, 500L, FIAT, color, palette, play fullness, metallic effect, soft beige, brown chocolate, carbon fibre
by Valletta Amelia / DESIGNTOOLS
Brand New
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8
DÜRR INSTALLS A TOTAL OF 155 PAINTING ROBOTS AT VOLKSWAGEN IN BRATISLAVA
modernize, paint lines, VW, application paint supply system, high speed, rotating atomizers, paint saving, colour changers, software, Touareg, Audi Q7, bodies, Porsche Cayenne, Skoda Citigo, Seat Mii, Ralph W. Dieter, Application Technology Division
by Giraldo Paola / IPCM
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9
DURR BUILDS TOP COAT LINE FOR SMART IN FRANCE
automotive, paintshop, France, IPP 2, Integrated Paint Process, primer, basecoat, Mercedes Benz plant , Kecskemet, conveyor, ECORP L 133, EcoBell 3, ECO LLC, Eco Dry Scrubber
by Giraldo Paola / IPCM
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10-11
INNOVATIVE COATING OF SMALL PARTS
automotive, machinery, electronic industry, powder coating, small parts, quantities, equipment, Switzerland, innovative system, high capacity, stripping, hangers, jigs, environment-friendly, no solvent, powder booth, platform, automatic, diameter
by Giraldo Paola / IPCM
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12-13
NOF METAL COATINGS GROUP LAUNCHES A NEW RANGE OF HIGH PERFORMING TOPCOATS: GEOKOTE
Geomet, flake anticorrosion technology, zinc-lamellar, metallic parts, Dacrolub, automotive, heavy trucks, railway, wind power, MGI Coutier, door check straps, automotive industry, fasteners, stick-slip effect, dip or spray, Dacromet, low-thickness, anticorrosion protection
by Giraldo Paola / IPCM
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RÖSLER ITALIANA: A COMBINED PROCESS OF SHOTPEENING AND SUPERFINISHING
shotblating, vibrofinishing, superfinishing, surface roughness,
by Giraldo Paola / IPCM
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15
NEW INLINE PV LAMINATION MONITORING SYSTEM WITH 10 TEMPERATURE MEASUREMENT POINTS
SolarPaq, temperature profiling system, photovoltaic, PV, module lamination, thermocouples, channel, data logger, EVA film, solar insight
by Giraldo Paola / IPCM
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16-17
THE SURFACE 2012 IN BRONZE GOES TO: THE KRAUTZBERGER, WORLEE-CHEMIE AND CAPAROL INDUSTRIAL SOLUTIONS CONSORTIUM
experts, paint technology, spray gun, insulating materials, filler, aereogel, Holger Weidmann, Dietmar Chmielewski, Reinhold von Eben-Worlee
by Giraldo Paola / IPCM
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18-19
WEATHERING TESTING FOR THE AUTOMOTIVE INDUSTRY
laboratory weathering instruments, outdoor testing, methodology, standards, development, material performance tests, weather-ometer, xenon arc lamp, xenon test, sun test, solar simulation chambers
by Giraldo Paola / IPCM
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20-21
E3 (ELASTIC-ECO-ENERGY) CONCEPT FOR GEICO
energy consumption, application booth, body shell, spray paint booth, drop in production, automotive
by Giraldo Paola / IPCM
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22
PANGBORN EUROPE: AIRPEENING MACHINES FOR GEARS AND GEAR SHAFTS
automotive industry, airpeening machine, satellites, rotary table, piece holders, shot peening, abrasive flow, PNAS,
by Giraldo Paola / IPCM
Highlights of the Month
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26-29
A MULTINATIONAL COMPANY SPECIALISING IN THE STRIPPING AND RECOVERY OF ALLOY WHEELS
defective parts, maintenance, hangin hooks, coating plant, periodically remove the laye, of polymerised paint, insulator, overspray, film thickness, mechanical, shot blasting systems, shot peening, thermal static pyrolytic ovens, fluid-bed ovens, chemical, low environmental impact acids or basis, criogenic, plants, using, liquid nitrogen, electrical, induction systems, alloy wheels, aluminium, magnesium, little dot on paint film, stripping contractor service, aluminium profiles, small parts, hooks, grates, car bodies, plastic components, multinational, Brescia, Volkswagen, Bmw, Audi, Mercedes, Gernot Bogensberger, air-tec
by Stucchi Francesco / IPCM
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30-34
INTEGRATED SYSTEMS FOR COATING PARTS OF CARS AND COMMERCIAL VEHICLES
car coating, bodyshell, modern paints, ISO-TS certification, plastics, bumpers, spoilers, mirror supports, doors, wings, bonnets, plastic coating, light alloys, solvent-based acrylic, basecoat, mixed coating systems, powder+liquid, diamond finishing, suspension springs, break pads, oil filters, skeletons of seats, wind screen wipers, headlamps, cataphoresis, electrodeposition, e-coat, epoxy, hybrid, acrylic, polyester powder coatings, UV systems, commercial vehicles, Arsonacryl F/F, aliphatic isocyanates, corrosion inhibitors
by Tarquini Giuseppe / ARSONSISI
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36-38
RUBBER OR WIRE MESH BELT SHOTBLASTERS FOR THE TREATMENT OF MECHANICAL PARTS IN THE AUTOMOTIVE FIELD
sandblasting, shot blasting, casting burrs, calamine, oxide layers, rotary table, wire mesh belt, overhead rail, roller conveyors, rubber band, shot peening machines, abrasive media, NTOG, NTOR range
by Pezzoni Lorenzo / TURBOTECNICA
Focus on Technology
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40-46
INNOVATIVE INDUSTRIAL CHOICES FOR PEDROLLO SPA: COATING "ECO TECHNOLOGIES" FOR AN "ANTI-COUNTERFEITING" FINISH
electric pumps, Silvano Pedrollo, two-components waterbased paints, electrostatic technology with external charge, coating system, one-component, counterfeiting, overspray, VOC emissions, operating costs, automotive, high transfer efficiency, electrostatic cups EcoBell 2, MixVer, generator of electrostatic field, EcoHTG 500, 2k, high accuracy dosing and mixing, Coriolis flowmeters
by Venturi Alessia / IPCM
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48-56
ALUCOATING: A NEW COMPANY TO MEET THE GROWING NEED FOR PRE-POWDER COATED ALUMINIUM
construction sector, furnishing, decorative objects, automotive fields, coil powder coating lines, coil coating, household appliances, small batches, Giuseppe Asperti, Paolo Di Massimo, window frames, curtain walls, sills, panels, retaining strips, fluotitanation, new generation booth, Magic Cylinder, curing, oven, gas fuelled infared catalytic panels, special powders, rapid quick colour change, sandwich, IR technology, architectural finishes, prepainted metal, aluminium
by Stucchi Francesco / IPCM
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58-65
BETTER RELIABILITY, ENERGY CONSERVATION AND THE ENVIRONMENTAL FRIENDLINESS THANKS TO INNOVATIVE SURFACE COATINGS - "ENGINE TECHNOLOGY": THE PISTON RINGS PROBLEM
engine components, pistons, cylinders, surface coatings, low coefficient of friction, high resistance to wear, fatigue, strength, corrosion resistance, hard chrome, lapping, polishing treatments, HVOF coatings High Velocity Oxy-Fuel, thermal spray, PVD Physical Vapour Deposition, thin film, magnetron sputtering, greater thickness, better adhesion, DLC Diamond Like Carbon, carbon bonds, cathodic arc, PECVD, automotive sector, tungsten
by Barba Beatrice / P&P
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66-71
CANON: A SUCCESSFUL EXPERIENCE IN USING THE ECOPHOR / PLAFORIZATION TECHNOLOGY FOR ONE-STEP, NO-HEAT PRE-TREATMENT TO POWDER COATING
inks, printers, powder coating, automatic finishing systems, Ecophor process, plaforization cleaning, one step, degreasing, PAI-KOR, results, chemical high stability, lower process costs, Governor's Environmental Excellence Award, pretreatment
by Guidetti Carlo / CHEMTEC SRL
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72-75
HOW TO WIN THE CHALLENGE FOR THE NEXT FUTURE: DESIGN FLEXIBILITY AND CARE FOR THE ENVIRONMENT IN THE CATAPHORESIS PLANT DESIGN FOR AUTOMOTIVE
Imel, Renault, Russian region, autmotive industry, pre-treatment, automotive components, forecarriage, backcarriage, motor supports, axles, arms, road stiring gear, double track conveyors, power&free, cataphoresis, electrodeposition, e-coat, ultrafiltrate, ethernet profibus, GSM/GPRS remote assistance
by Luri Paolo / IMEL
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76-80
SHOT PEENING TECHNOLOGIES TO INCREASE THE RESISTANCE OF AUTOMOTIVE COMPONENTS
turn table, gears, teeth, residual stress, RDT 150-S5, RSA 1400-S6, shot blasting, automatic parts handling, dual shot peening, PSA, PEUGEOT, CITROEN, shot blast, manganese steel, rotary satellite units
by Casali Manuela / ROSLER GMBH
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82-83
FULLY AUTOMATIC PAINT STRIPPING OF SKID SHOES WITH EDDY CURRENTS
dust particles, cataphoretic coating, static and rotating brushes, eddy currents, in-line process, stripping plant, cost amortization, in-line stripping
by Bauer Martin / BAUER ANLAGEN
Innovations
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84-86
RFID AND AUTOMATION
Radio Frequency Identification, microchip, antenna, tag, coating systems, flexibility, set up times, reduction consumption of paints, small batches, recognize
by ... / UCIF
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88-91
FINISHING SYSTEM ALTERNATIVE TO CHROMIUM PLATING FOR CAR COMPONENTS AND INTERIORS
automotive industry, colour trend, designers, visual and tactile effects, Ecochrome, organic alternative to chromium plating, sputtering,coating systems, specific primer, PA, ABS, ABS/PC, TPE flamed, tool frames, door handles, air diffuser, decorative inserts, medium gloss finish, show cars, mass production, car, produzione di serie, Alfa Romeo4C, Maserati Kubang, Saab Phoenix, 500 coupè Zagato, Lancia Y, Maserati Gran Turismo
by Vermi Danilo / BECKERS
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92-97
CORROSION PROTECTION AND MORE FOR THE AUTOMOTIVE SECTOR WITH ZINC-FLAKE TECHNOLOGY
environmental influences, anticorrosive coatings, CR(VI)-free, zinc-flake coating system, car makers, stick slip effects, neutral salt spray test, micro layer, Delta MKS, wind energy, automotive, construction, electrical and aviation industries, cathodic protection, chemical resistance, mechanical durability, VDA 235-203, Delta Protekt KL 105, VH 301.1 GZ, end of life vehicle directive 2000/53/EC, VW 1131-1/2 standard
by Reusmann Gerhard / DORKEN
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98-101
ALKALINE RESISTANCE: PROTECTION FOR ANODIZED ALUMINIUM UP TO PH 12.5
chassis, roof rails, trims, anodizing, electrolytic oxidation, automotive industry, TL 212, Volkswagen, immersion, ph 12.5, alkalis, sealing, Alfiseal 982 961, cold sealing, nichel fluoride, hot sealing containing nichel
by Rossi Loris / ALUFINISH
Zoom on Events
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104-106
THE PC SUMMIT DEFINES INNOVATION AS THE PATH TO BRING NEW TECHNOLOGY TO MARKET
powder coatings, equipments, pre-treatment, technologist, research personell, experts, Byk-Gardner, Arkema, Defelsko, TQC, Fisher Technologies, Chemetall Surface Treatment Group, Arkema, bio-based, thermoclad,
by Biller Kevin / DIRECTOR OF POWDER COATING RESEARCH GROUP
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106
INTERFINISH 2012
world interfinish congresso, elctrodeposition, IUSF, B. Brugnatelli, green emerging metal finishing technologies, new developments
by Giraldo Paola / IPCM
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108-109
MADE EXPO: RECONSTRUCT TO REVIVE THE INDUSTRY
trade fairs, furniture, finishes for architecture
by Giraldo Paola / IPCM
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110-111
ALUMINIUM 2012 GROWS IN DUSSELDORF WITH NEW THEMES
trade fairs, aluminium finishing
by Giraldo Paola / IPCM
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112-113
EUROCOAT 2012 IS RETURNING TO BARCELONA AND SETTING ITS SIGHTS EVEN HIGHER
trade fairs, raw materials for paints, inks, glues, adhesives
by Giraldo Paola / IPCM
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114-115
DORKEN TECH-DAY IN ITALY
automotive, corrosion protection, zinc-flake systems, lamellar DELTA MKS, DELTA-PROTEKT, KL 105, VH 301.1 GZ, DELTA-LUBE 10 Green, e-coated, cataphoresis DIN EN ISO 9227
by Giraldo Paola / IPCM